In a previous post we showed you pictures from the delivery of our newest machining center. Since that time, we’ve been working on setting up the machine.
Below are some pictures that we took along the way.
During the 3D CAD design phase, we work closely with our customers to analyse how to best package a system that allows for damage-free shipping and perfect fit in the installation. Sometimes that means creating a custom part.
When these instances occur, we work with our trusted suppliers to produce prototypes parts. FPS also has an in-house paint booth that gives us flexibility for quick turnaround parts.
Below are some examples of 3D designs that we have prototyped, and some that are production items for us.
Often times when working with a hydraulic system, the importance of oil cleanliness is undervalued and in some cases, an afterthought.
Contamination—ranging from large chunks of metal down to simply honing dust—can cause valve failure, which typically happens at the worst moment.
Wondering how neglecting proper filtration can effect the bottom line? Fill out their savings caclulator.
Do you find the ISO Cleanliness Class Codes a bit confusing to understand? Request their ISO Cleanliness Guidelines for Hydraulic & Lube Oil poster (and be the envy of everyone in your office).
If you would like to discuss how you could best leverage the Hydac filter line and fluid service products, contact one of our sales offices near you!
In this example, we were able to offer the customer a main manifold that could be used in a standalone configuration and the option of 2 bolt-on manifolds (that could also be used standalone if desired). Continue reading “1 Design, Multiple Configuration Options”
I was recently surprised to discover the Hydraforce Insider blog. As I scrolled through the posts, I was amazed at the wealth of technical information available.
Some of the posts that caught my eye were:
Another example of a mobile OEM manifold assembly.
This is a green anodized 6061-T6511 aluminum manifold that utilizes the Hydraforce E-Coils that was featured in a previous post.
A couple of other features of interest in this assembly:
At FPS we are always looking for ways to improve the way we do business.
Using the knowledge we have gained over the 20+ years of making manifolds we have set out to overhaul the workflow through our machine shop.
In designing the workcell we had 2 main goals:
Continue reading “Redefining Workflow Through Our Machine Shop”
This is an example of a clear anodized 6061-T6511 aluminum manifold that features SAE flange ports:
Mounting is achieved “sandwich” style via the middle flange port (notice the included trepan o-ring in the right view).
This manifold also takes advantage of the Hydraforce Series E Environmental Coils. The Hydraforce E-coils allow us to offer mobile style electrical coils rated between IP65 and IP69K (dependant on coil connector choice).
Once up and running, the new Matsuura H. Plus-405 PC6 horizontal CNC will be a great addition to our production capabilities.
Below are some pictures of the delivery. Continue reading “CNC Machining Center Delivery”
For some of our customers, fit is a constant challenge. In these situations, our design team strives to create a unique layout that allows us to provide each customer with the best installation and subsequent service of their part. No cutting corners, no quick fixes: our solutions are ideal from start to finish.
During the design phase, we use 3D models, and digital pictures and/or “napkin sketches” to determine the envelope requirements and then work our design magic to bring the part to life.
The above example utilizes a Haldex-Barnes pump. We remove the pump’s rear cover and replace it with a custom manifold. Special milling is provided to allow clearance for in-field replacement of a nearby filter element. We also designed a 90-deg bolt on the manifold to reduce the space required for a typical elbow fitting.
Thanks to the coordination between our design department and our customer, the assembly ends up fitting extremely well within the diesel engine compartment.
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